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On 22nd November, we had a fascinating
and enlightening tour of the Whitechapel Bell Foundry,
arranged by Mark Brock
of East Garston. Our visit had to be scheduled some 18
months in advance as foundry tours are limited to weekends
only. |
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Making
the mould |
Assembling
cope and cape |
Casting
the bell |
| The
pictures above are of the model in the reception area. They
show the main stages of the manufacturing process.
Above photos courtesy of Marcus
Allum |
| The
foundry was established in 1570, and is listed in the Guinness
Book of Records as the country’s oldest manufacturing
business. There were a few name and ownership changes, and the
business moved to the present Whitechapel Road site ~ formerly
the Artichoke coaching inn ~ in the nineteenth century.
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We could be forgiven for thinking nothing
much had changed since, as the bells are being made in the same
way, and there was little evidence of modernisation apart from
the large work-shop added in 1980. The business is unable to
move from the listed-building Whitechapel premises, so the workers
continue in near-Victorian conditions. From this site, famous
bells such as Big Ben and the Liberty Bell have been produced
and sent all over the world. |
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Tours are not conducted while the foundry
is operating – and seeing the conditions of controlled
chaos, and the obvious dangers of working with molten metal,
we understood why. But our excellent guide, obviously steeped
in the love of the business, brought the whole fascinating process
to life. |
English oak is used for wheel spokes, and stainless steel woodscrews
are always used to avoid splitting.
HANDBELLS
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For the past two and a half centuries, Whitechapel have been
acknowledged leaders in the production of musical handbells.
Handbell ringing began in England about three hundred years
ago. Even in those days, the best bells were made 'at the sign
of the three bells' in Whitechapel. Indeed, it can be said that
the whole art of handbell ringing - making molten metal into
liquid sound - was built on Whitechapel handbells. |
| Handbells
are cast in sand moulds using metal patterns which closely resemble
the finished bell and the casting takes place in the main foundry
area. Here quality control is strict - not all castings end
up as finished handbells. A set of bells is assembled by carefully
matching castings for tonal balance, and in the tuning process
each bell is turned on a lathe and burnished to give a highly
polished finish. |
| Whitechapel
Bell Foundry's business has always been, and still concentrates
solely on, the manufacture of bells and their associated fittings.
The manufacture of large bells for change ringing peals in church
towers, single tolling bells, carillon bells, and their complete
range of accessories such as framework, wheels, clappers and
their assembly in Church towers accounts for approximately four-fifths
of the company output. The other fifth of the business lies
in the manufacture of handbells for tune and change ringing,
and other small bells of many shapes and sizes. |
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The war gave the foundry immediate work from the British Government producing
aluminium castings of submarine parts for the Admiralty. The
Government not only guaranteed the orders, they guaranteed good
prices and they also guaranteed quick payment, which is something
that the Church of England has never managed to do with the
business. In fact the war years were the most profitable years
that the Foundry saw during the twentieth century. On into the
1950s, the foundry had plenty of work afoot putting right that
which the Nazis had put wrong. They were very, very busy years
and in fact in the early 1950s they were quoting delivery times
of up to three years for tower bell work, such was the workload.
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| I
have been asked on several occasions, as to why I find bell
ringing associated activities of interest, when I have no actual
desire to be a ringer myself. ....To
be quite frank, I find that something of an odd question. After
all, one doesn't have to be a pilot to be interested in aeroplanes,
so why would I need to actually ring bells to have a keen interest
in them? ....In March 2009, the
foundry received a royal visit from Her Majesty the Queen and
HRH The Duke of Edinburgh. Now, I am fairly certain that her
Majesty and HRH aren't actually bellringers themselves, but
none the less they appear very interested in the production
process.
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| March
2009 and Our tour guide, Alan Hughes introduces Nigel Taylor
to Her Majesty the Queen.
These two photos
courtesy of Whitechapel Bell Foundry
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Photos : Ken Tarbox : Marcus Allum :
White Chapel Bell Foundry
Text : Tessa Allum : White Chapel Bell Foundry : Ken
Tarbox
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